Haydite Geotechnical Fill  Brochure page #1

The Proven Solution
beaker.JPG (11121 bytes)For almost 50 years Rotary Kiln produced Expanded Lightweight Aggregate (LWA) has been effectively used to solve geotechnical engineering problems and to convert unstable soil into usable land. Lightweight aggregate can reduce the weight of compacted geotechnical fills by up to one-half. Where thermal stability is required, LWA provides significantly greater thermal resistance when compared to soil, sand or gravel fill. It affords permanent economical insulation around water lines, steam lines and any other thermally sensitive vessel. This inert, durable, stable, free-draining and enviromentally "friendly" lightweight aggregate is extremely easy to handle and provides economical long term solutions for geotechnical challenges.

 

 

Design Advantages
Reduces Dead Loads, Lateral Forces and Over Turning Forces--Provides High-Friction Angle--Controlled Gradations--Free Draining--Water and Acid Insoluble--High InsulationValue--Chemically Inert--High Strength & Durability--Easy to Handle and Install--Readily Available--Environmentally "Friendly"

 

The Material
fire.JPG (3728 bytes)Expanded shale  lightweight aggregate (LWA) has a long track record of quality and performance. Since its development in the early nineteen hundreds, LWA produced by the rotary kiln process has been used extensively in asphalt road surfaces, concrete bridge decks, high-rise buildings, concrete precast/prestressed elements, concrete masonry and geotechnical applications. The quality of LWA results from a carefully controlled manufacturing process. In a rotary kiln, selectively mined shale  is fired in excess of 2000' F. The LWA material is then processed to precise gradations. The result is a high quality, lightweight aggregate that is inert, durable, tough, stable, highly insulative, and free draining, ready to meet stringent structural specifications.

 

Physical Properties
hands.JPG (6010 bytes)For precise information on unit weight, specific gravity, compaction density, friction angle, thermal conductivity and other information regarding the use of Haydite (LWA) contact your Haydite representative

 

 

 


 

Geotechnical Projects & Applications

 

Port of Albany Marine Terminal Expansion  * Albany, New York

Engineer. Childs Engineering, Inc., Medfield Mass.

newalport.JPG (6109 bytes)Modifications to the Port Albany Marine Terminal reclaimed an area of approximately 1500'x 80' in an unstable slope area and provided increased dockside draft to permit service by large oil tankers. LWA backfill   minimized lateral earth pressures, while also reducing overburden pressures on the sensitive silts. Transportation, placement and compaction of the LWA soil fill was readily accomplished in a minimum time frame and without logistic difficulties. Peak delivery rates were 1300 tons, approximately 55 truck-loads per day.


Waterfront Structures
cartoonwf.JPG (5958 bytes)*Allows economical modification to marine terminals
*Allows increased dockside draft
*Reduces lateral thrust/bending moments
*Allows free drainage and control of in-place density

 


 

Retaining Wall Backfill   *Providence Rhode Island
Engineer.- C.E. Maguire Engineers, Mansfield, Mass
providence.JPG (6582 bytes)This project involved the construction of a retaining wall behind the Rhode Island State House at the Providence River. The weight of the entire project, including the wall, the backfill and a future roadway at the top of the wall, was quite significant. With the area's soft clay strata, there were engineering concerns that too much weight might force the existing bulkhead toward the river. The use of approximately 3,500 cubic yards of LWA fill reduced the total project weight so dramatically that the probability of deep seated bulkhead failure was virtually eliminated.



Bulkheads and Retaining Walls
cartoontruck.JPG (5678 bytes)* Reduces soil thrust as well as bending moments
* Reduces forces against abutment and end slope
*Allows free drainage
* Improves embankment stability

 

 


Barney Allis Plaza * Kansas City, Missouri
Architect / Engineer.- Marshall & Brown Incorporated
plaza.JPG (9262 bytes)6000 cubic yards of LWA (expanded shale) was used as loose granular fill on top of an existing underground parking garage. The material provided subsurface drainage, weight reduction and long term stability. In addition, the LWA material established the grade and contour for a plaza area which was built on top of the parking structure. The LWA material was graded ASTM C330 3/4" x No. 4.

 


Landscape & Plaza Fills
cartoonplaza.JPG (6033 bytes)* Minimizes dead loads
* Free Draining helps minimize hydrostatic potential
* More planters and levels can be added
* Easy to transport and install

 

 

 

 

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The photos and projects in this brochure are supplied by the
Expanded Shale,Clay and Slate Institute . They do not necessarily depict Hydraulic Press Brick projects.

 

Hydraulic Press Brick Company     Brooklyn, In.   Cleveland